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Fuse Design Automotive Relay
  • Fuse Design Automotive RelayFuse Design Automotive Relay

Fuse Design Automotive Relay

Model:KLD(V4)
KEYONG Fuse Design Automotive Relay KLD (V4) with bracket is a compact 30A–60A high-current automotive relay designed for heavy-load control in automotive and industrial systems. As a reliable China automotive relay manufacturer and supplier, KEYONG offers dustproof protection, multiple contact types, and flexible installation options including quick connect and PCB mounting. It supports 12VDC or 24VDC coil voltage with 1.6W–2.0W coil power, and features a compact size of 28.5 × 28.5 × 51.8 mm, ensuring stable performance, long service life, and easy installation.

NINGBO KEYONG JINGSHENG ELECTRICAL APPLIANCE CO., LTD. presents the KLD (V4) Fuse Design Automotive Relay, a compact high-current relay designed for 30A–60A switching applications in automotive and industrial systems.

It is widely used in car lighting, power circuits, lamp accessories, and heavy-duty control systems, ensuring stable and reliable performance under demanding conditions.

The KLD (V4) supports quick-connect and PCB mounting options, with an optional dustproof design for improved durability in harsh environments. Manufactured under ISO 9001 certified processes, it ensures consistent quality, long service life, and safe operation.

With its compact structure and versatile installation options, the Fuse Design Automotive Relay provides a cost-effective and reliable solution for high-current control applications.

Working Principle

The KEYONG Fuse Design Automotive Relay operates through a dual-function system:

The relay coil controls the switching of high-current circuits using a low-power signal.

The built-in fuse monitors the current load and automatically disconnects the circuit during overload or short-circuit conditions.

This integrated design ensures both precise electrical control and real-time circuit protection, improving safety and reliability in automotive applications.

Key Features & Advantages

1. Integrated Fuse Protection Design

Built-in fuse structure protects circuit from overcurrent and short-circuit damage

Reduces need for external fuse holders

Enhances system safety and simplifies installation

2. High Electrical Reliability

Stable switching performance under vibration and temperature changes

Low contact resistance for efficient current transmission

Long electrical and mechanical lifespan

3. Compact Automotive-Grade Structure

Space-saving design for modern vehicle wiring systems

Suitable for tight installation environments

Compatible with standard automotive sockets

4. Strong Environmental Adaptability

Resistant to heat, humidity, dust, and vibration

Designed for harsh automotive operating conditions

Stable performance in long-term continuous use

5. OEM & Custom Support

Custom coil voltage, pin layout, and fuse rating available

Suitable for automotive OEM projects and aftermarket replacement markets

Flexible manufacturing capability from China factory supply chain

Contact Parameters

Contact arrangment 1/2A,1/2B 1/2C
Voltage drop(at 10A) ≤200mV
Contact material Silver alloy:AgSnO₂ In₂O₃、AgSnO₂、AgNi
Contact rating 30A/40A/60A 14VDC
Max switching voltage See“Load limit curve”
Max switching current 60A(Resistive 14VDC)
Min contact load 1A 6VDC
Electrical endurance(Frequency:900 ops/h) 1×10⁵ops
Mechanical endurance(Frequency:18000 ops/h) 1×10⁷ops

Coil Parameters

Power consumption(W) 1.6W 1.8W 1.6W 1.8W 1.8W 2.0W
Nominal voltage(VDC) 12 12 24 24 24 24
Coil resistance(Ω±10%) 90 90 360 360 320 320
Parallel resistance(Ω)
680
2700
2700
Pick-up voltage(Max) 65%(Nominal voltage)
Drop-out voltage(Min) 10%(Nominal voltage)
Max allowable overdrive voltage(VDC) 150%(Nominal voltage)

Characteristics Parameters

Insulation level Class B/Class F
Insulation resistance 100MQ(500VDC)
Dielectric strength(Leakage current 1mA) Dielectric strength(Between coil and contacts) 500VAC minute
Dielectric strength(Between open contacts) 500VAC minute
Operate time(at nominal voltage) ≤10ms
Release time(without diode)(at nominal voltage) ≤10ms
Humidity 5%~85%RH
Ambient temperature -40℃~+125℃
Vibration resistance 5Hz~22.3Hz 10mm Double amplitude
22.3Hz~500Hz 98m/s²
Shock resistance 294m/s²
Weight Approx 36g
Construction Dustproof

Outline Dimensions

Fuse Design Automotive Relay

Wiring Diagram (Bottom View)

Fuse Design Automotive Relay

Safety Approvals

Fuse Design Automotive Relay

Applications

●Automotive electrical systems

●Engine control modules (ECM)

●Lighting systems (headlights, fog lights, LED systems)

●Air conditioning systems

●Heavy-duty vehicle electrical control

●Motorcycle electrical systems

●Aftermarket automotive modification kits

FAQ

1. What is the advantage of a fuse design automotive relay?

It combines switching control and fuse protection in one unit, reducing external wiring complexity and improving circuit safety.

2. Can this relay handle high current loads?

Yes, the KLD (V4) supports 30A–60A stable switching, suitable for automotive lighting and heavy-load systems.

3. Is it suitable for harsh environments?

Yes, the optional dustproof design and industrial-grade structure ensure reliable performance in vibration, dust, and temperature variations.

4. Can KEYONG provide customized solutions?

Yes, KEYONG supports OEM customization including current rating, housing design, terminal type, and fuse specification.

5. What industries commonly use this relay?

It is widely used in automotive electronics, industrial automation, and power control systems.

Why Choose KEYONG as Your Automotive Relay Supplier in China?

As a professional automotive relay manufacturer China factory, KEYONG provides:

●Stable mass production capacity with over 80 million annual output

●Strict quality control under ISO-certified systems

●Advanced automated production and testing equipment

●Strong OEM/ODM customization capability

●Competitive factory direct pricing

●Fast delivery and global export experience

We are not only a relay supplier, but also a long-term technical partner for global industrial and automotive customers.

Hot Tags: fuse design automotive relay, automotive relay with fuse, OEM automotive relay
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